Flue Insulation Wrap

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Vitcas Flue Insulation Wrap Jacket - Solution for Flexible Flue Liners

Vitcas Flue Insulation Wrap Jacket is a durable, eco-friendly insulation solution engineered to optimise the safety, efficiency, and performance of 5" (125mm) and 8" (200mm) flue liners. Manufactured from high-quality E-glass fibre, this 12mm thick insulation wrap is designed to withstand temperatures up to 550°C / 1020°F, delivering superior thermal performance while reducing energy loss and safeguarding your flue system from damage caused by extreme temperatures, condensation, and tar build-up. This professional-grade insulation wrap is ideal for improving flue efficiency, reducing maintenance needs, and minimising the risk of chimney fires, making it a reliable solution for both residential and commercial heating systems.

Key Features and Technical Details

  • Premium Material: Manufactured from durable, eco-friendly E-glass fibre, ensuring exceptional thermal performance and sustainability.
  • Dimensions: 1 metre long insulation jacket with 12mm thickness, providing optimal insulation without excessive bulk.
  • Temperature Resistance: Withstands continuous exposure to temperatures up to 550°C / 1020°F, protecting the flue liner and chimney structure.
  • Compatibility: Specifically designed for use with 5" (125mm) and 8" (200mm) flue liners, ensuring a secure and precise fit.
  • Low Thermal Conductivity: Reduces heat loss, improving flue gas efficiency and combustion performance.
  • Thermal Shock Resistance: Designed to handle rapid temperature changes without cracking or degrading.
  • Condensation and Tar Control: Minimises the build-up of condensation and tar deposits, preventing damage to the flue system.
  • Airflow Enhancement: Optimises airflow within the flue system, reducing the risk of chimney fires and improving combustion efficiency.

Benefits of Flue Insulation Wrap Jacket

  • Enhanced Flue Performance: The insulation wrap helps maintain optimal flue gas temperatures, improving combustion efficiency and reducing heat loss.
  • Fire Safety: By preventing condensation and tar deposits, the wrap reduces the risk of chimney fires, protecting your property and ensuring a safer heating system.
  • Energy Efficiency: Low thermal conductivity helps retain heat within the flue system, making your heating system more energy-efficient and cost-effective.
  • Eco-Friendly Solution: Crafted from environmentally friendly materials, the Vitcas Flue Insulation Wrap meets modern sustainability standards while delivering top-tier performance.
  • Cost-Effective Maintenance: Preventing tar, condensation, and thermal stress minimises maintenance costs, saving you money over time.

Applications of Vitcas Flue Insulation Jacket

  • Wood-burning stoves: Boosts efficiency by retaining heat, reducing fuel use and preventing condensation and creosote build-up for safer operation.
  • Fireplaces: Reduces tar and condensation, preventing chimney damage and fire risks, while improving airflow for cleaner combustion.
  • Multi-fuel heating systems: Protects flue liners from high temperatures and thermal stress, extends lifespan and improves combustion efficiency.
  • Solid Fuel Boilers: Enhances heat retention and prevents condensation and corrosion.

Installation Guidelines

  1. Preparation: Clean the flue liner thoroughly, removing any debris, soot, or damage. Verify the dimensions of your flue liner 125mm (5") or 200mm (8") to ensure compatibility with the wrap.
  2. Measuring: Measure the length of your flue liner. If the 1-metre-long insulation wrap is insufficient to cover the entire length of the flue, you can use multiple wraps to achieve full coverage.
  3. Wrapping the Insulation: Wrap the insulation tightly around the flue liner, ensuring no gaps. For maximum efficiency, overlap the edges slightly during wrapping.
  4. Securing the Wrap: Use high-quality metal cable ties to secure the insulation wrap in place.
More Information
Product CategoryHigh Temperature Textiles
Product GroupTextiles
Size125mm(5")-200mm(8") x 1m x 12mm
ColorWhite
Diameter125mm(5") - 200mm(8")
Indoor UseYes
Temperature550°C / 1020°F
ManufacturerVITCAS
Length (mm)1000
Thickness (mm)12
InsulationYes
MaterialGlass fibre
HS Tariff Code7019630085
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Customer Questions
Can you supply these for pipes in diameter ranging from 150 to 800 mm. And I am looking for this in application of insulating boiler flue gas ducting. Is this a correct product
Our flue insulation wrap is available only in diameters ranging from125mm (5") to 200mm (8") and it can be used for the specified application.
Can it be attached to a 4'' flue?
Generally, our insulation wrap is for 5" or 6" flues, but can be used for a 4" flue, it just needs to be wrapped around more.
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Product Q&A

Question
How does the flue insulation wrap jacket reduce condensation and tar?
Answer
The VITCAS Flue Insulation Wrap Jacket helps retain heat within the flue liner, reducing the cooling of flue gases as they pass through the chimney. Maintaining a higher flue temperature can reduce condensation and the resulting build-up of tar or creosote. For effective insulation, fit the wrap tightly and avoid leaving gaps between adjoining sections.
Question
Will this insulation wrap fit a 4-inch flue?
Answer
The flue insulation wrap is designed for flue liners between 125 mm (5 inches) and 200 mm (8 inches) in diameter. It can also be fitted around a 4-inch flue by wrapping the material around further. Make sure the insulation fits tightly, overlaps sufficiently and is securely fastened without gaps.
Question
How many flue insulation wraps will I need?
Answer
Each insulation jacket is 1 metre long and 12 mm thick. Measure the full length of the flue liner requiring insulation. Where the liner is longer than 1 metre, use multiple sections and overlap the adjoining edges slightly to maintain continuous insulation.
Question
How should the VITCAS Flue Insulation Wrap Jacket be secured to the flue?
Answer
Wrap the insulation jacket tightly around the flue liner and secure it using suitable metal cable ties. Check that the jacket remains firmly positioned and that there are no exposed gaps. Where several sections are required, overlap the edges slightly before fastening them to maintain consistent coverage.
Question
What temperature can the flue insulation wrap withstand?
Answer
The E-glass fibre insulation wrap withstands continuous temperatures up to 550°C. Confirm that the expected operating temperature of the flue system remains within this limit. The wrap should also be installed correctly around a compatible liner and secured so that it cannot move during use.
Question
Can the flue jacket insulate boiler flue gas ducting?
Answer
Yes. VITCAS flue insulation jacket can be used for insulating boiler flue gas ducting, provided the flue diameter is suitable. The product is available for diameters from 125 mm to 200 mm.
Question
How should the flue liner be prepared before wrapping?
Answer
Clean the flue liner thoroughly before installing the insulation. Remove soot, debris and other loose contamination, and inspect the liner for damage. Confirm the liner diameter and measure the required length before cutting or positioning the wrap, as preparation helps achieve secure and continuous coverage.
Question
Can this flue insulation wrap be used outdoors?
Answer
The insulation wrap jacket is for indoor use. It should not be assumed suitable for an exposed outdoor installation where it could be affected by rain or moisture. For an external or weather-exposed flue system, confirm the required protection and insulation arrangement before purchasing.