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  1. Vitcas Refractory Castable Grade 1600°C-Refractory Concrete

    Castable Refractory (Refractory Concrete) is used for repairs to boiler linings, boiler doors and incinerator linings. For use where localised temperatures are higher; for example in gas or oil burner blocks and where forced air is being used.

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    Special Price £45.59 £37.99 Regular Price £47.99
  2. Ceramic Fibre Board 1430°C/50mm-VITCAS Insulating Board
    Special Price £118.80 £99.00 Regular Price £215.99
  3. Bio Soluble Insulation Fibre Blanket 1200°C

    Vitcas Bio-soluble fibre insulation blanket offers exceptional thermal performance, withstanding temperatures up to 1200ºC (2192ºF). Its low bio-persistence and biodegradable fibres ensure safety and minimal environmental impact. With a density of 128 kg/m³, it provides reliable insulation for high-temperature applications..

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    As low as £72.00 £60.00 Regular Price £72.00
  4. Ceramic Fibre Blanket 1260°C

    VITCAS Ceramic Fibre Blanket is resistant to a maximum service temperature of 1260°C (2300°F), with a density of 128kg/m³. Available in thicknesses of 13mm, 25mm, and 50mm, it is widely used in industries like petrochemical, steel, and ceramics. Ideal for insulation and furnace lining applications.

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    As low as £66.00 £55.00 Regular Price £96.00
  5. VITCAS Fire bricks 230x114x76mm

    VITCAS Fire Bricks, made with 42% Alumina content. Sized at 230 x 114 x 76mm and designed to endure extreme conditions up to 1430°C. Ideal for a range of high-temperature applications including kiln linings, ceramics, metal casting, forges, and brazing hearths, these bricks are the perfect choice for ensuring durability and efficiency in your heat-intensive projects.

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    Special Price £3.00 £2.50 Regular Price £4.79
  6. Vitset 45-Refractory Mortar Ready Mixed 1700°C

    Vitset 45 is a versatile, ready-mixed refractory mortar designed to withstand temperatures as high as 1700°C /3100°F. Ideal for trowelling, patching and setting various high-grade refractory and insulation fire bricks rated above 1400°C. Suitable for use with ceramic fibre boards and blankets, making it a practical solution for both repairs and new installations in high-temperature environments.

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    As low as £17.99 £14.99 Regular Price £35.99
  7. MF - Mouldable Firebrick

    Firebrick Replacement Material. Vitcas Mouldable Firebrick is a specially formulated blend of high quality refractory (heat resistant) aggregates and bonding fire clay, resulting in a product which can be moulded into any shape to replace ordinary firebrick.

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    Special Price £23.99 £19.99 Regular Price £35.99
  8. Ceramic Fibre Blanket 1430°C

    VITCAS Ceramic Fibre Blanket. Resistant to 1430°C / 2600°F. Density of 128kg/m3. Available in thickness of 13mm, 25mm and 50mm. Can be used in ceramic kilns and in firing stoneware, in making of porcelain or bone china, and in stress relieving insulation, fire protection and power generation.

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    As low as £90.00 £75.00 Regular Price £130.80
  9. Bio-Soluble Insulation Blanket 1200°C - 25mm per Metre

    VITCAS Bio soluble fibre insulation blanket is designed to withstand temperatures up to 1200°C (2192°F). This insulation blanket presents a very low health risk due to its low bio-persistence and is safe to handle, making it suitable for both industrial and environmental standards. The blanket is 25 mm thick, 610 mm wide, with a density of 128 kg/m³.

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    Special Price £14.39 £11.99 Regular Price £21.59
  10. Silcas A-Refractory Mortar 1400°C

    VITCAS Silcas A is a ready-mixed, air-setting refractory mortar that offers high-temperature resistance up to 1400°C / 2550°F. It is specifically designed for jointing and setting fire bricks, making it ideal for use in high-heat applications such as kilns, furnaces, and other industrial heating equipment.

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    Special Price £35.99 £29.99 Regular Price £47.99
  11. Square Glass Fibre Packing Rope

    VITCAS Square Glass Fibre Thermal Rope is designed for high-temperature applications, providing exceptional thermal insulation. It is widely used in boilers, ovens, and furnaces for sealing door seals, gaskets, and other industrial uses. This rope ensures reliable heat resistance, durability, and enhanced sealing in extreme environments,

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    As low as £2.40 £2.00 Regular Price £3.60
  12. VITCAS Ceramic Fibre Rigidiser

    Vitcas Ceramic Fibre Rigidiser- a silicate compound. The rigidiser is used for coating the surfaces of ceramic fibre materials. These include the ones used in ceramic kilns, forges and those exposed to high velocity gases. The product acts as a hardener and sealant for these different ceramic fibre surfaces.

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    Special Price £35.99 £29.99 Regular Price £59.99
  13. VITCAS Zircon Paint Coating 1750°C

    VITCAS Zircon Refractory Paint Coating. It has a creamy consistency and can be applied directly. For spray application, it has to be thinned with water. Its maximum service temperature is of 1750°C / 3180°F. For use on furnaces, ladles, ceramic fibre linings and refractories in contact with molten alloys and glass.

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    Special Price £47.99 £39.99 Regular Price £83.99
  14. CFA - Ceramic Fibre Adhesive-Vitcas

    CFA - Ceramic Fibre Adhesive is a high-temperature, air-setting cement that is specifically designed for use as an adhesive for sticking ceramic fibre materials to brickwork, pizza ovens, or metal. This silica-based adhesive is ideal for use in a wide range of applications where high temperatures are involved, and a strong, durable bond is required.

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    As low as £11.99 £9.99 Regular Price £23.99
  15. Refractory Plastic Mouldable 1600°C - VITPLAST 45AB

    Vitcas Plastic Mouldable Refractory- Vitplast 45AB. It rates to high temperatures not exceeding 1600°C / 2900°F. The plastic mouldable is exceptionally rapid setting and perfect for applications such as repairing launders and ladles in foundries and repairing boiler doors and boiler linings.

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    Special Price £42.00 £35.00 Regular Price £54.00
  16. Ceramic Fibre Blanket 1260°C -per Metre

    VITCAS Ceramic Fibre Insulation Blanket offers low thermal conductivity and high tensile strength, withstanding temperatures up to 1260ºC (2300ºF). Available by the metre, it comes in 13mm and 25mm thicknesses, 610mm wide, with a density of 128kg/m³, ideal for high-temperature insulation.

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    As low as £11.99 £9.99 Regular Price £19.19
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Boilers

Refractory Linings and Insulation for Boilers – Refractory Materials for Domestic, Commercial & Industrial Systems

Boilers are pressurised systems in which heat produced through combustion is transferred to water, generating steam or hot water for heating or power generation. These systems are used in both domestic and industrial settings, and due to the high service temperatures involved-particularly in industrial operations-they require durable, heat-resistant refractory materials for safe and efficient operation.

Domestic boilers

Domestic boilers are primarily used in central heating systems and for supplying hot water in residential settings. Typically, these are combination units designed to perform both functions simultaneously. The average thermal output of a domestic boiler is around 25 kilowatts. While they operate at lower temperatures than industrial systems, proper insulation is still required around flues and internal heat exchangers to maintain energy efficiency and prevent heat loss.

Commercial and industrial boilers

Industrial and commercial boilers operate at significantly higher outputs-ranging from 250 kW to over 1500 kW-and are commonly found in facilities such as factories, universities, warehouses, and power generation plants. These units often use steam for energy conversion or for powering mechanical systems.

Due to the elevated service temperatures and demanding operating conditions, refractory materials are essential for constructing and insulating these boilers. Suitable solutions include mouldable refractories, castable refractory linings, and ceramic fibre insulation. These materials not only enhance thermal efficiency but also protect the steel structure of the boiler from heat damage, corrosion, and chemical attack.

In power generation applications, where efficiency and emission control are critical, the correct selection of refractory products ensures longer service life, reduced downtime, and compliance with environmental standards.

Typical applications

  • Refractory lining and repair of industrial boilers

  • Thermal insulation for domestic boiler flues and chambers

  • Commercial boiler systems in institutional and large-scale settings

  • Energy-efficient heat containment and emission reduction in power boilers

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