Forges

It is important to use materials with low thermal mass so as to achieve the object of heating up the work and not the surrounding refractories. For the bases of forges and furnaces the abrasion resistance of the material needs to be considered if heavy pieces of metal are going to be dragged in and out. The bases may need to be constructed of a dense material to withstand this action.

Forges vs Heat Treatment Furnaces

Forges are generally used for heating metals to make them more mouldable. In other words, the metal is first heated and then hammered into shape.

Heat treatment furnaces use the process of annealing. This involves a cycle of heating and cooling whereby the physical and sometimes the chemical properties of a material are altered to decrease hardness and make the material more workable.

You can find more information on our blog article on How to make a Forge

Our range

For materials with low thermal mass, we recommend using Ceramic Fibre Blanket, Ceramic Fibre Board or Insulation Bricks (grade 23 at 1260°C or grade 26 at 1430°C). The insulation bricks should be laid with White Refractory Mortar, unless the setup is very simple for welding or brazing, then mortar may not be necessary at all. For adhering the ceramic fibre blanket or board to the metal structure, use Ceramic Fibre Adhesive. For coating the ceramic fibre, use Zircon Paint Coating to give a protective, hard outer shell with higher temperature resistance (up to 1750°C) than that of the ceramic fibre.

To prevent abrasion in vulnerable areas, use a dense refractory like our Refractory Castable such as the one graded up to 1400oC or our dense Fire Bricks with 40% or 42% alumina content. If there is a blast pipe in the traditional coke fired forges, we recommend using our Mouldable Firebrick around the pipe. This material gradually sets hard with the heat.

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19 Items

  1. Vitset 45-Refractory Mortar Ready Mixed 1700°C

    Vitset 45 is a versatile, ready-mixed refractory mortar designed to withstand temperatures as high as 1700°C /3100°F. Ideal for trowelling, patching and setting various high-grade refractory and insulation fire bricks rated above 1400°C. Suitable for use with ceramic fibre boards and blankets, making it a practical solution for both repairs and new installations in high-temperature environments.

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    As low as £17.99 £14.99 Regular Price £35.99
  2. Insulating Fire Bricks-VITCAS Grade 26 -2600°F/ 1430°C

    Vitcas Insulation Fire Bricks- Grade 26. Resistant to 1430°C (2600°F). Dimensions: 230x114x76mm. The insulating firebricks can be used in a variety of high temperature industrial applications, such as in insulating refractories- gas producers, kilns, furnaces and stress relieving furnaces.

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    Special Price £3.35 £2.79 Regular Price £8.39
  3. Bio Soluble Insulation Fibre Blanket 1200°C

    Bio soluble fibre insulation blanket can withstand temperatures of up to 1200ºC/ 2192ºF. It has a very low risk of hazard and is safe in use due to its low bio persistence and bio-degradability. Dimensions: 25mm thick, 610mm wide  with a density of 128KG/m³.

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    As low as £72.00 £60.00 Regular Price £72.00
  4. MF - Mouldable Firebrick

    Firebrick Replacement Material. Vitcas Mouldable Firebrick is a specially formulated blend of high quality refractory (heat resistant) aggregates and bonding fire clay, resulting in a product which can be moulded into any shape to replace ordinary firebrick.

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    Special Price £23.99 £19.99 Regular Price £35.99
  5. Ceramic Fibre Board 1430°C-VITCAS Insulating Board

    VITCAS Ceramic Fibre Insulating Fibre Board is resistant to 1430°C / 2600°F. Dimensions: 1200x1000x25mm and 1200x1000x50mm. Due to its high heat resistance and lower thermal mass, heating/ cooling takes quicker and makes it ideal for glass slumping and ceramic kilns.

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    As low as £90.00 £75.00 Regular Price £115.19
  6. Insulating Fire Bricks-VITCAS Grade 23 - 2300°F/ 1260°C

    Vitcas Insulation Firebricks- Grade 23. Resistant to a high temperature of 1260°C / 2300°F. Dimensions: 230x114x76mm. Ideal for situations where heat storage properties are not desired, and for insulating in different refractories- ceramic kilns, furnaces, flues and other high temperature industrial equipment.

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    Special Price £2.76 £2.30 Regular Price £7.19
  7. Ceramic Fibre Blanket 1260°C -per Metre

    VITCAS Ceramic Fibre Insulation Blanket has a low thermal conductivity, high tensile strength and can withstand temperatures of up to 1260ºC/ 2300ºF. This grade of material can be purchased by the metre. Dimensions: 25mm and 13mm thick, 610mm wide; density: 128KG/m³. Free of asbestos so safe to use.

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    As low as £11.99 £9.99 Regular Price £19.19
  8. CFA - Ceramic Fibre Adhesive

    VITCAS CFA Ceramic Fibre Adhesive is a versatile bonding solution compatible with an array of ceramic fibre products, including blankets, boards, and modules. It is ideal for affixing these insulating materials to brick, concrete, or metal structures. This adhesive is commonly employed for tasks such as reinforcing the interior of a forge or providing insulation for wood-fired ovens.

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    Special Price £11.99 £9.99 Regular Price £23.99
  9. Ceramic Fibre Blanket 1260°C

    VITCAS Ceramic Fibre Blanket. Resistant to maximum service temperature of 1260oC / 2300oF. Density of 128kg/m3. Available in thickness of 13mm, 25mm and 50mm. Can be utilised in many industries such as petrochemical, steel and ceramics industries. Often used as insulation or for lining of furnaces.

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    As low as £66.00 £55.00 Regular Price £96.00
  10. Insulating Fire Bricks-VITCAS Grade 28 -2800°F/ 1530°C

    Vitcas Insulation Firebricks- Grade 28. Dimensions: 230x114x76mm. Resistant to 1530°C / 2800°F. The lightweight insulating fire bricks can be used in different industrial applications such as in lining ceramic kilns and furnaces, in areas that are not in contact with molten materials, etc. 

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    Special Price £4.56 £3.80 Regular Price £9.59
  11. CFA - Ceramic Fibre Adhesive-Vitcas

    CFA - Ceramic Fibre Adhesive is a high-temperature, air-setting cement that is specifically designed for use as an adhesive for sticking ceramic fibre materials to brickwork, pizza ovens, or metal. This silica-based adhesive is ideal for use in a wide range of applications where high temperatures are involved, and a strong, durable bond is required.

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    As low as £11.99 £9.99 Regular Price £23.99
  12. BIO Soluble Insulation Blanket 1200°C -25mm per Metre

    Bio soluble fibre insulation blanket can withstand temperatures of up to 1200ºC/ 2192ºF. It has a very low risk of hazard and is safe in use due to its low bio persistence and bio-degradability. Dimensions: 25mm thick, 610mm wide  with a density of 128KG/m³.

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    Special Price £14.39 £11.99 Regular Price £21.59
  13. Ceramic Fibre Blanket 1430°C

    VITCAS Ceramic Fibre Blanket. Resistant to 1430°C / 2600°F. Density of 128kg/m3. Available in thickness of 13mm, 25mm and 50mm. Can be used in ceramic kilns and in firing stoneware, in making of porcelain or bone china, and in stress relieving insulation, fire protection and power generation.

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    As low as £90.00 £75.00 Regular Price £130.80
  14. Insulating Fire Bricks-VITCAS Grade 30 -3000°F/ 1650°C

    Vitcas Insulation Firebricks- Grade 30. Dimensions: 230x114x76mm. Rates at 1650°C / 3000°F. The lightweight insulation fire bricks can be used for industrial applications such as in hot blast stoves, as primary hot face linings, for back up insulation for kilns and furnaces and for flue insulation.

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    Special Price £5.88 £4.90 Regular Price £11.94
  15. VITCAS Zircon Paint Coating 1750°C

    VITCAS Zircon Refractory Paint Coating. It has a creamy consistency and can be applied directly. For spray application, it has to be thinned with water. Its maximum service temperature is of 1750°C / 3180°F. For use on furnaces, ladles, ceramic fibre linings and refractories in contact with molten alloys and glass.

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    Special Price £47.99 £39.99 Regular Price £83.99
  16. Silcas M-White Refractory Mortar 1430°C

    VITCAS Silcas M - Air Setting Ready Mixed Refractory Mortar for lightweight firebricks and insulation materials up to 1430°C / 2600°F. It is a white refractory mortar so may be used where white mortar is needed for visual and aesthetic purposes. Used for setting and jointing of bricks and other products.

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    As low as £15.59 £12.99 Regular Price £23.99
  17. Ceramic Fibre Board 1260°C-VITCAS Insulating Board

    Vitcas Ceramic Fibre Insulating Board. Resistant to 1260°C/ 2300°F. Dimensions: 1200x1000x25mm and 1200x1000x50mm. Has a low heat conductivity at high temperatures and resists high gas velocity, which makes it ideal for boiler ducts, for kiln linings in glass and ceramics and for stack lining.

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    As low as £66.00 £55.00 Regular Price £95.99
  18. VITCAS Ceramic Fibre Rigidiser

    Vitcas Ceramic Fibre Rigidiser- a silicate compound. The rigidiser is used for coating the surfaces of ceramic fibre materials. These include the ones used in ceramic kilns, forges and those exposed to high velocity gases. The product acts as a hardener and sealant for these different ceramic fibre surfaces.

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    Special Price £35.99 £29.99 Regular Price £59.99
  19. VITPLAST 45AB - Mouldable Refractory 1600°C

    Vitcas Plastic Mouldable Refractory- Vitplast 45AB. It rates to high temperatures not exceeding 1600°C / 2900°F. The plastic mouldable is exceptionally rapid setting and perfect for applications such as repairing launders and ladles in foundries and repairing boiler doors and boiler linings.

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    Special Price £42.00 £35.00 Regular Price £54.00
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